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MotorsPMCtendo ACOperating Manual – Item No. 21 894-02

Operating Manual: PMCtendo AC1-4IntroductionDefinition of symbolsInformation in this manual that is of particular importance can be identified as foll

2-1Operating Manual: PMCtendo ACOverviewView of servo motorFeaturesThe servo motors PMCtendo AC are particularly suitable for• Printing and packaging

Overview2-2 Operating Manual: PMCtendo ACFig. 2-2: Type label for a servo motor PMCtendo AC (example)• Holding brake (optional)- Backlash-free permane

2-3Operating Manual: PMCtendo ACCode for the data of manufactureThe 2-digit code on the type label is structured as follows:<Code for the year>

Overview2-4 Operating Manual: PMCtendo ACTypePMCtendo AC...MotorsizeBrake Feedback Type Con-nectionConnectiondirectionVoltage SpeedBrakeWithout brakeW

3-1Operating Manual: PMCtendo ACSafetyIntended useThe servo motors are designed for incorporation into a machine or for assembly withother components

Safety3-2 Operating Manual: PMCtendo ACUse of qualified personnelAssembly, installation, commissioning, operation, maintenance and decommissioningmay

Operating Manual: PMCtendo AC 4-1Function DescriptionStructurePMCtendo AC servo motors are 3-phase, brushless synchronous motors withpermanently energ

Function Description4-2 Operating Manual: PMCtendo ACMotor feedback systemPMCtendo AC servo motors may be equipped with one of the following motor fee

Operating Manual: PMCtendo AC 4-3Holding brakeAs an option, the PMCtendo AC servo motors may be supplied with a built-in holdingbrake, for backlash-fr

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be madefor internal purposes.Suggestions and comments for improvin

Function Description4-4 Operating Manual: PMCtendo ACNotes

Operating Manual: PMCtendo AC 5-1Transport and StorageTransportThe servo motors must be transported in such a way that no damage can occur.INFORMATION

Transport and Storage5-2 Operating Manual: PMCtendo ACNotes

Operating Manual: PMCtendo AC 6-1InstallationPreparing for installationSecure the installation site in accordance with the regulations (barrier, warni

Installation6-2 Operating Manual: PMCtendo ACMotor• Check the servo motor for any transport damage. Never install a servo motor thatshows clear signs

Operating Manual: PMCtendo AC 6-3• Mechanical overdefinition of the motor shaft bearing should be avoidedA rigid clutch and/or an external additional

Installation6-4 Operating Manual: PMCtendo ACNotes

Operating Manual: PMCtendo AC 7-1WiringGeneral requirementsSecure the site in accordance with the regulations (barrier, warning signs etc.). Wiringmay

Wiring7-2 Operating Manual: PMCtendo ACEarthing, shielding and EMC• On the servo motors, the connection to PE is established via the supply voltage ca

Operating Manual: PMCtendo AC 7-3Pin assignment and connectionThe sections below describe all the connections on a PMCtendo AC servo motor plustheir l

1Operating Manual: PMCtendo ACContentsIntroduction 1-1Validity of documentation 1-2Overview of documentation 1-3Definition of symbols 1-4Overview 2-1V

Wiring7-4 Operating Manual: PMCtendo ACCable features:• Round connector type:- M23 connector (e.g. made by Intercontec), 12-pin• Cable cross section a

Operating Manual: PMCtendo AC 7-5Hiperface encoderTo connect the Hiperface rotary encoder (see Fig. 7-5) to the servo amplifier you willneed a cable w

Wiring7-6 Operating Manual: PMCtendo ACConnections for supply voltage, thermal switch and holding brakeGeneralIf you are using a cable that incorporat

Operating Manual: PMCtendo AC 7-7[1] Depends on the servo amplifier you are usingCable features:• Cable cross section: max. 14 mm- Wires for supply vo

Wiring7-8 Operating Manual: PMCtendo ACTerminal box on servo motors AC3 and AC4To supply the voltage to the servo motor (see Fig. 7-9) via the servo a

Operating Manual: PMCtendo AC 7-9Round connector for servo motors AC1 and AC2Round connectors are used when I0 < 20 A. To connect the servo motor (

Wiring7-10 Operating Manual: PMCtendo ACCable features:• Round connector type:- Connector with 28 mm diameter (e.g. made by Intercontec), 8-pin- Wires

Operating Manual: PMCtendo AC 7-11• Cable cross section:- Wires for supply voltage: max. 3 x 2.5 mm2- Wire for earth conductor PE: max. 1 x 2.5 mm2- W

Wiring7-12 Operating Manual: PMCtendo ACConnecting the holding brakeThe holding brake can be controlled directly by the servo amplifier. In this case,

Operating Manual: PMCtendo AC 8-1CommissioningGeneral requirementsSecure the site in accordance with the regulations (barrier, warning signs etc.).Com

Contents2 Operating Manual: PMCtendo ACInstallation 6-1Preparing for installation 6-1Mounting location 6-1Mounting position 6-1Motor 6-2Carrying out t

Commissioning8-2 Operating Manual: PMCtendo ACCheck installation and wiringInstallationCheck the installation and orientation ofthe servo motor.Check

Operating Manual: PMCtendo AC 8-3Then carry out all the other checks required specifically for your plant.Commissioning the drive unitDo not commissio

Commissioning8-4 Operating Manual: PMCtendo ACTroubleshooting guidelinesThe table below only lists the errors that directly affect the servo motor. Yo

Operating Manual: PMCtendo AC 9-1Maintenance and RepairGeneral guidelines for maintenance and repairBefore starting maintenance or repair work, please

Maintenance and Repair9-2 Operating Manual: PMCtendo ACMaintenance intervalsIf suitably installed, the servo motors are largely maintenance free. As

Operating Manual: PMCtendo AC 9-3Changing the servo motorWhen uninstalling you must use the tightening thread provided in the motor shaft and, ifpossi

Maintenance and Repair9-4 Operating Manual: PMCtendo ACNotes

Operating Manual: PMCtendo AC 10-1GlossaryCConstant standstill current Current (sinusoidal effective value) that is required to generate constantstand

Glossary10-2 Operating Manual: PMCtendo ACRRated current Current (sinusoidal effective value) consumed by the servo motor whensubject to rated speed n

Operating Manual: PMCtendo AC 11-1AppendixChanges in the documentationChanges in Version 21 894-01:Oldpage- - -Newpage- - -ChangeThe operating manual

3Operating Manual: PMCtendo ACGlossary 10-1Appendix 11-1Changes in the documentation 11-1Changes in Version 21 894-01 11-1Changes in Version 21 894-02

Appendix11-2 Operating Manual: PMCtendo ACNotes

Operating Manual: PMCtendo AC 12-1Technical DetailsGeneral technical detailsElectrical dataSupply voltageType MType HCurrent consumptionCurrent formIn

Technical Details12-2 Operating Manual: PMCtendo ACMechanical dataWeightDimensionsSee section entitled “Mechanical data”See section entitled “Dimens

Operating Manual: PMCtendo AC 12-3DeratingWhen dimensioning the drive you should take into account the factor Ktotal . It iscalculated from the factor

Technical Details12-4 Operating Manual: PMCtendo ACDerating diagram: Ambient temperatureExample:Ambient temperature = 50 °CAccording to the diagram (F

Operating Manual: PMCtendo AC 12-5Derating diagram: Operating timeFig. 12-3: Permitted torque in relation to operating timeRated torque MN [%]05010015

Technical Details12-6 Operating Manual: PMCtendo ACType-specific technical detailsKey to the designations used in the table headerThe table below cont

Operating Manual: PMCtendo AC 12-7The table below contains the key to the designations used in the table header for themechanical data (see section en

MsizeUN [V]M0 [Nm]MN [Nm]Mmax [Nm]I0 [A]IN [A]Imax [A]nN [min-1]nmax [min-1]2pUin [V]Tth [min]KE [Vs]KT [Nm/A]R20 [Ohm]L [mH]Performance dataPerform

MsizeUN [V]M0 [Nm]MN [Nm]Mmax [Nm]I0 [A]IN [A]Imax [A]nN [min-1]nmax [min-1]2pUin [V]Tth [min]KE [Vs]KT [Nm/A]R20 [Ohm]L [mH]Performance dataPerform

MsizeUN [V]M0 [Nm]MN [Nm]Mmax [Nm]I0 [A]IN [A]Imax [A]nN [min-1]nmax [min-1]2pUin [V]Tth [min]KE [Vs]KT [Nm/A]R20 [Ohm]L [mH]Performance dataPerform

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC121 no 0,16 kgcm²

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC161 no 3,25 kgcm²

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC175 no 38,44 kgcm²

a1 [mm]a2 [mm]b1 [mm]c1 [mm]e1 [mm]f1 [mm]l [mm]l1 [mm]l2 [mm]s1 [mm]s2 [mm]t [mm]u [mm]Msized [mm]Technical DetailsDimensionsDimensions: PMCtendo AC1

a1 [mm]a2 [mm]b1 [mm]c1 [mm]e1 [mm]f1 [mm]l [mm]l1 [mm]l2 [mm]s1 [mm]s2 [mm]t [mm]u [mm]Msized [mm]Technical DetailsDimensionsDimensions: PMCtendo AC1

Technical DetailsDimensioned drawing: PMCtendo AC1Dimensioned drawingMsize: 2x Msize: 5x ... Ax12a1Æ e1Lf1c1Æ b1345,51011,5907024913424 847090a1Æ e1s1

MsizeUN [V]M0 [Nm]MN [Nm]Mmax [Nm]I0 [A]IN [A]Imax [A]nN [min-1]nmax [min-1]2pUin [V]Tth [min]KE [Vs]KT [Nm/A]R20 [Ohm]L [mH]Performance dataPerform

MsizeUN [V]M0 [Nm]MN [Nm]Mmax [Nm]I0 [A]IN [A]Imax [A]nN [min-1]nmax [min-1]2pUin [V]Tth [min]KE [Vs]KT [Nm/A]R20 [Ohm]L [mH]Performance dataPerform

MsizeUN [V]M0 [Nm]MN [Nm]Mmax [Nm]I0 [A]IN [A]Imax [A]nN [min-1]nmax [min-1]2pUin [V]Tth [min]KE [Vs]KT [Nm/A]R20 [Ohm]L [mH]Performance dataPerform

Operating Manual: PMCtendo AC 1-1This operating manual describes the 3-phase synchronous servo motors PMCtendo AC.The servo motors PMCtendo AC are div

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC221 no 0,10 kgcm²

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC232 yes

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC262 yes

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC264 no 10,00 kgcm²

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC274 no 22,10 kgcm²

a1 [mm]a2 [mm]b1 [mm]c1 [mm]e1 [mm]f1 [mm]l [mm]l1 [mm]l2 [mm]s1 [mm]s2 [mm]t [mm]u [mm]Msized [mm]Technical DetailsDimensionsDimensions: PMCtendo AC2

a1 [mm]a2 [mm]b1 [mm]c1 [mm]e1 [mm]f1 [mm]l [mm]l1 [mm]l2 [mm]s1 [mm]s2 [mm]t [mm]u [mm]Msized [mm]Technical DetailsDimensionsDimensions: PMCtendo AC2

Technical DetailsDimensioned drawing: PMCtendo AC2Dimensioned drawing36a1a2Æ b1Lf1Æ e1s124703490c1Beachten:zusätzliche Längebei Hiperface Drehgeber:Ms

Technical DetailsDimensioned drawingDimensioned drawing: PMCtendo AC2913424 847090a1Æ e1s1Lf1c1Æ b167Msize: 5x ... 7xOperating Manual: PMCtendo AC

MsizeUN [V]M0 [Nm]MN [Nm]Mmax [Nm]I0 [A]IN [A]Imax [A]nN [min-1]nmax [min-1]2pUin [V]Tth [min]KE [Vs]KT [Nm/A]R20 [Ohm]L [mH]Performance dataPerform

Operating Manual: PMCtendo AC1-2IntroductionValidity of documentationThis documentation is valid for• PMCtendo AC1 from Version 1.0• PMCtendo AC2 from

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC331 yes

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC335 no 1,74 kgcm²

a1 [mm]a2 [mm]b1 [mm]c1 [mm]e1 [mm]f1 [mm]l [mm]l1 [mm]l2 [mm]s1 [mm]s2 [mm]t [mm]u [mm]Msized [mm]Technical DetailsDimensionsDimensions: PMCtendo AC3

Technical DetailsDimensioned drawing: PMCtendo AC3Dimensioned drawing913424 847090a1Æ e1s1Lf1c1Æ b16736a1a2Æ b1Lf1Æ e1s124703490c1Beachten:zusätzliche

MsizeUN [V]M0 [Nm]MN [Nm]Mmax [Nm]I0 [A]IN [A]Imax [A]nN [min-1]nmax [min-1]2pUin [V]Tth [min]KE [Vs]KT [Nm/A]R20 [Ohm]L [mH]Performance dataPerform

MsizeBRBrValuesJ [ kgcm²]L [mm]MFBmNetFanTechnical DetailsMechanical dataMechanical data: PMCtendo AC462 no 1,75 kgcm²

a1 [mm]a2 [mm]b1 [mm]c1 [mm]e1 [mm]f1 [mm]l [mm]l1 [mm]l2 [mm]s1 [mm]s2 [mm]t [mm]u [mm]Msized [mm]Technical DetailsDimensionsDimensions: PMCtendo AC4

Technical DetailsDimensioned drawing: PMCtendo AC4Dimensioned drawingLa1a1Æ e19f1Æ b135Beachten:zusätzliche Längebei Hiperface Drehgeber:Msize: 6xOper

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Operating Manual: PMCtendo AC 1-3Overview of documentation1 IntroductionThe introduction is designed to familiarise you with the contents, structure a